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P2D40

Hybrid/EV Battery Cooling System C Performance

The hybrid battery cooling system C does not maintain target temperatures under load. Coolant flow, radiator fouling, or pump output reduced on this branch.

  • Check engine light: Yes
  • Emissions related: No
  • Repair difficulty: hard

Symptoms

  • EV/hybrid system warning light on
  • Reduced power output or limp mode
  • Charging may fail or be slowed
  • Reduced electric range

Common causes

Ordered by how often each turns out to be the cause.

  • Radiator fins fouled - reduced heat rejectionCommon
  • Pump output degraded with agePossible
  • Pack cell imbalance approaching service thresholdLess likely

Parts involved

  • Hybrid Battery Cooling System C
  • Battery Pack Coolant Loop

P2D40 is a generic OBD-II code defined by SAE J2012. Exact wording and diagnostic procedure vary by manufacturer and model. Code definitions are drawn from the public-domain OBDex dataset; the workshop notes are our own.