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P2577

Direct Ozone Reduction Catalyst Efficiency Below Threshold

The DOR catalyst no longer reduces tropospheric ozone with the required efficiency, based on the deterioration sensor and operating-time model. Coating worn off the radiator surface, contaminated by road salt and grime, or thermally aged after many heat cycles. Replacing the affected radiator/coating restores function.

  • Check engine light: Yes
  • Emissions related: Yes
  • Repair difficulty: hard

Symptoms

  • Check engine light on
  • Failed emissions inspection
  • Possibly slightly increased fuel consumption
  • Sulfur (rotten egg) smell from exhaust under load

Common causes

Ordered by how often each turns out to be the cause.

  • DOR coating worn off the radiatorCommon
  • Coating contaminated by salt and grimePossible

Parts involved

  • Dor Catalyst

P2577 is a generic OBD-II code defined by SAE J2012. Exact wording and diagnostic procedure vary by manufacturer and model. Code definitions are drawn from the public-domain OBDex dataset; the workshop notes are our own.