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P24C5

EGR Cooler Bypass Position Sensor Exceeded Learning Limit Bank 2

The bypass valve position sensor learning has reached its software-side limit on bank 2 - typically heavy soot deposits have shifted the mechanical zero beyond the design adaptation range.

  • Check engine light: Yes
  • Emissions related: Yes
  • Repair difficulty: medium

Symptoms

  • Check engine light on
  • Pinging or knocking under load
  • Power loss and hesitation
  • Possible rough idle
  • Failed emissions inspection (NOx)

Common causes

Ordered by how often each turns out to be the cause.

  • Heavy carbon build-up on valve seatCommon

Parts involved

  • EGR Cooler Bypass Position Sensor B2

P24C5 is a generic OBD-II code defined by SAE J2012. Exact wording and diagnostic procedure vary by manufacturer and model. Code definitions are drawn from the public-domain OBDex dataset; the workshop notes are our own.