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P0442

Evaporative Emission System Leak Detected (Small Leak)

A small leak (typically equivalent to a 0.040 inch / 1.0 mm orifice) has been detected in the EVAP system. By far the most common cause is a fuel cap that is loose, missing, or has a worn seal.

  • Check engine light: Yes
  • Emissions related: Yes
  • Repair difficulty: easy

What we see in the workshop

ON FORD ECOBOOST

A small EVAP leak on a car in Dubai is very often a perished seal or a cracked line hardened by heat. We smoke test rather than guess.

Symptoms

  • Check engine light on
  • Possible smell of fuel near tank or engine bay
  • Failed emissions inspection
  • Loose-cap warning may appear

Common causes

Ordered by how often each turns out to be the cause.

  • Fuel cap loose, missing, or worn sealCommon
  • Small crack in EVAP hosePossible
  • Purge valve leakingLess likely

Parts involved

  • Fuel Filler Cap
  • EVAP Canister
  • EVAP Purge Valve

P0442 is a generic OBD-II code defined by SAE J2012. Exact wording and diagnostic procedure vary by manufacturer and model. Code definitions are drawn from the public-domain OBDex dataset; the workshop notes are our own.